CASE STUDY 1: Major Oil Company
RESULT: TIME - to - MARKET Cut 42% for New Pipelines
>> Biggest Delay was Regulatory Approval
>> "Everybody Knew" Nothing could be Done about Govt Regulators
>> "Everybody Knew" Regulators Required Final Design to Start Work
>> Inquiry Found what "Everybody Knew" was Cultural Folklore
>> Regulators PREFERRED Starting Early even with Prelim Design
>> Regulators could Integrate Task with their Overall Workload
>> Regulators Avoided Hounding by Oil Company to Finish Work
>> Result: Delay for Regulatory Approval Cut 80%
CASE STUDY 2: Software Developer
RESULT: TIME - to - MONEY Cut 64% for Medical Information Systems
>> Biggest Delay was Client Approval of System Design
>> "Everybody Knew" Clients Must Approve System Design
>> Experiments Found what "Everybody Knew" was Cultural Folklore
>> Clients Didn't Notice if Design Approval was Never Requested
>> Client Design Approval Added Cost not Value to the Product
>> Client Design Approval was a Non-Value Added Activity
>> Client Design Approval was Eliminated
>> Result: Delay for Design Approval Cut 100%
CASE STUDY 3: Electronics Producer
RESULT: TIME - to - MONEY Cut 32% for Circuit Breakers
>> Biggest Delay was Equipment Reset after Breaks and Lunches
>> "Everybody Knew" Plant Must Shut Down for Breaks and Lunches
>> Experiments Found what "Everybody Knew" was Misguided
>> Operator Solution: Do Not Interrupt Hi-Speed Production Runs
>> Operator Solution: Take Breaks / Lunches when Runs Complete
>> Operator Solution: Machinists Self-Manage Breaks and Lunches
>> Supervisors Pushed Back: Employees were "Out of Control"
>> CEO Pushed Forward: Productivity Up 20% on No Investment
>> Result: Delay for Reset after Breaks and Lunches Cut 100%
CASE STUDY 4: Traffic Jam
SCENARIO: You're Stuck in Traffic
>> A Ferrari is Not the Solution
>> A Faster Car Would Have No Effect
>> The Solution is to Avoid / Reduce the Congestion
>> P-A-C-E Methodology Reduces Congestion in Business Processes
>> It's Not about Working Faster
>> It's Not about Looking for Faster Equipment
>> It's about Reducing Business Process Delays
>> It's about Reducing Non-Value Added Activities